Victron Orion XS DC to DC Charger Wiring Kit
Price range: $230.99 through $398.99
This kit includes everything you need to be able to connect your Victron Orion XS DC-DC Charger to your engine starting battery.
Upgrade your wiring kit to our Pre-Crimped (PRO) option for a plug-and-play experience. Each cable is professionally crimped, labeled, and heat-shrunk by our in-house team for a perfect fit and reliable connections. No special tools or crimping required—just install and go.
Description
This kit includes everything you need to be able to connect your Victron Orion XS Non-Isolated DC-DC Charger to your engine starting battery. Victron Orion XS DC-DC Charger sold separately.
Pre-Crimped (PRO) vs. Un-Crimped (DIY)
Pre-Crimped (PRO): All cable ends are professionally crimped, labeled, and heat-shrunk by our team for a clean, ready-to-install setup. No crimping tools or extra prep needed – just connect and go.
Un-Crimped (DIY): Includes the same high-quality components, but cables arrive with loose terminals for those who prefer to cut, route, and crimp their own connections during installation. Perfect for full customization or unique layouts.
✅ Choose the Pre-Crimped (PRO) version of this wiring kit to receive cables with terminals professionally crimped and finished by our team. You’ll get the same high-quality components, with the added convenience of ready-to-install cables – perfect for those who want a clean, professional-grade installation without needing to do the crimping themselves.
Pre-Crimped Kit Configuration
Each pre-crimped kit is assembled with the following cable lengths:
- 1 ft of red cable from the starting battery to the surface-mount breaker
- 1 ft of black cable from the Orion XS to the junction stud
- 3 ft of red and black cable from the Lynx Distributor to the Orion XS
- The remaining selected cable length runs from the Orion XS back to the starting battery
If Anderson Connectors are selected, the connector will be crimped 25 ft from the starting battery. Anderson Connectors will ONLY be crimped for 50ft kits.
Kit Contents:
| COMPONENT | QTY |
| 4 AWG Red Wire | 25 ft or 50ft |
| 4 AWG Black Wire | 25 ft or 50ft |
| Small Base Junction Block (5/16″) | 1 |
| 4 AWG x 5/16″ Wire Lug | 9 |
| 60 Amp MEGA Fuse | 1 |
| 60A DC Circuit Breaker* | 1 |
| 1/2″ Red Heat Shrink | 4 pc |
| 1/2″ Black Heat Shrink | 5 pc |
| Mounting Hardware for Orion XS | 1 pk |
How to Wire a Victron Orion XS:
Click HERE for a high resolution version of this diagram.
Product Information
Product Information (click to expand):
- 4 AWG Wire (Red and Black)
- Size: 4 gauge (AWG)
- Type: Bare Copper Stranded SGX Wire
- Insulation Type: XLPE
- Temperature Rating: -40°C to +90°C
- Max Voltage: 60V DC
- 4 AWG x 5/16″ Wire Lugs
- Size: 4 gauge (AWG)
- Type: Standard Bare Copper
- Size: 5/16″
- Small Base Junction Block (5/16″)
- Size: 5/16″ Stud
- Termination: 250A Max
- Material: Stainless Steel
- 60 Amp MEGA Fuse
- Current Rating: 60A
- Voltage Rating: 32V
- Type: Bolt Down Fuse
- Terminal: Copper
Additional information
| Weight | 5 lbs |
|---|---|
| Dimensions | 10 × 10 × 4 in |
| Wire Length | 40ft, 25ft, 50ft |
| Wiring Kit Application | Alternator Charging |
| Wire Crimping | Pre-Crimped (PRO), Un-crimped (DIY) |
B. Kevin Klesser (verified owner) –
Kit had everything I needed to complete my installation.